Plate Rolling is a fabrication process used in welding that involves rolling steel plates of varying thicknesses into desired shapes and angles. With its cost-effectiveness, plate rolling has become an invaluable tool for many industries. Read this blog to learn more about how plate rolling works and what things it can be used for, as well as some tips for a successful job.
How does plate rolling work?
Plate rolling is a process that begins with the steel plate being placed onto the rolling machine. Depending on the size and type of plate, it can be rolled in between two rollers or over an entire mandrel (a curved forming tool). The position of the rollers and roller pressure can then be adjusted to form the desired shape as the material is passed through the rollers. This process can be applied to a variety of materials including stainless steel, aluminium, and carbon steel.
Once the desired shape has been achieved, plate rolling can be used to create a series of small bends in order to strengthen the material or improve its resistance to fatigue. Additionally, plates that have already been rolled may need to be welded together in order to form complex shapes. This is done by welding the two plates together along their edges, creating a joint that is strong enough to withstand the pressure of rolling.
What is plate rolling used for?
Plate Rolling is used in a variety of industries and applications. It can be used to create curved-shape components for use on pressure vessels, storage tanks and structural elements. Additionally, it is often used to make complex pipes or shapes that would be impossible to achieve with traditional welding techniques.
Plate Rolling is often used in the automotive industry to create parts such as exhaust tips, wheel rims and bumpers. It is also commonly used in the construction of bridges and buildings where it offers a cost-effective solution for creating curved steel beams.
Tips for successful plate rolling:
- Make sure that you are using the right type of plate rolling machine for your project – different machines have different capabilities, so it’s important to choose the right one for the job.
- Take into account any issues with material thickness when selecting a rolling machine, as this can affect how much force is needed to form the desired shape.
- Use a mandrel whenever possible, as it will help to ensure an even and accurate rolling process.
- Wear protective eyewear and clothing.
- Keep your hands away from areas where force may be applied.
- If you are using plate rolling for the first time, practice on scrap material before attempting the project.
- Inspect the rolled material regularly during the process to make sure that it is forming correctly.
- After the plate rolling has been completed, take some time to inspect for any imperfections or weak spots in the finished product.
- Use quality tools and materials throughout the process, as this will ensure a better outcome.
- Make sure to clean the machine after each use in order to keep it in good working condition.
- Have an expert on-hand who can provide guidance and answer any questions you may have throughout the process.
Plate Rolling is a versatile process that can be used to create intricate shapes and components from steel plates. It requires skilled operators and specialised machinery, but with the right knowledge and experience, it offers an effective way to form materials into whatever shape you need.